Total Power Kw Up To 150kW Rotary Degassing Unit Supporting Temperature Range Up To 800°C For Industrial Gas Purification

Product Description:

The Rotary Degassing Unit is an advanced solution specifically designed for the metal casting industry, offering superior performance in the removal of dissolved gases from molten metals. This Box Type In-line Rotary Degassing Unit stands out as an essential piece of equipment for foundries and metal processing plants aiming to enhance the quality and integrity of their cast products. By efficiently reducing harmful gases, the unit ensures improved metal cleanliness, which directly contributes to the mechanical properties and overall reliability of the final castings.

At the core of this Rotary Degassing Unit is the innovative rotary impeller degassing method. This technique employs a high-speed rotary impeller to inject inert gases into the molten metal, creating fine bubbles that rise through the metal bath. These bubbles capture and carry away dissolved hydrogen and other unwanted gases, effectively purifying the molten metal. The result is a significantly reduced gas content in the metal, minimizing defects such as porosity and improving the casting’s structural integrity.

One of the key performance metrics of this unit is its impressive degassing efficiency, which reaches up to 60%. This level of efficiency ensures that the metal casting process meets the stringent quality standards demanded in the industry. By achieving such a high degassing rate, the unit helps foundries reduce scrap rates and rework, leading to increased production efficiency and cost savings.

Designed with power efficiency and operational stability in mind, the Rotary Degassing Unit operates with a total power consumption of less than 150 kW. This makes it an energy-conscious choice for large-scale metal casting operations, balancing performance with lower operational costs. The unit is powered by a three-phase four-wire power supply, ensuring stable power delivery and compatibility with industrial electrical infrastructure.

In addition to its degassing capabilities, this unit also excels in alkali removal. Alkali elements in molten metal can cause defects and reduce the overall quality of castings. The Box Type In-line Rotary Degassing Unit integrates processes that help in the effective removal of these alkalis, further enhancing the metal’s purity and suitability for high-precision applications.

The design of the Rotary Degassing Unit emphasizes ease of integration into existing metal casting production lines. Its box type in-line configuration allows for seamless installation without requiring extensive modifications to the foundry layout. This modularity ensures that metal casting facilities can upgrade their degassing capabilities quickly and with minimal downtime.

Durability and reliability are paramount in the harsh environment of metal casting. The unit is constructed from high-quality materials resistant to the corrosive and high-temperature conditions typical of molten metal processing. This ensures long-term operational reliability, reducing maintenance requirements and operational interruptions.

In summary, the Rotary Degassing Unit is an indispensable tool for the metal casting industry, combining advanced rotary impeller technology with efficient alkali removal to deliver high-purity molten metals. Its box type in-line design, superior degassing efficiency of 60%, power consumption under 150 kW, and compatibility with three-phase four-wire power supply make it a versatile and cost-effective solution. Foundries looking to improve metal quality, reduce defects, and optimize production will find this Rotary Degassing Unit an excellent investment that supports both performance and sustainability goals.

Features:

• Product Name: Rotary Degassing Unit
• Rotor Speed: 100-600 rpm for efficient hydrogen removal
• Temperature Range: Operates up to 800°C suitable for molten aluminium degassing
• Control Type: PLC control with touch screen for easy operation
• Degassing Method: Rotary impeller ensures effective hydrogen removal
• Application: Specifically designed for the metal casting industry
• Includes a rotor degassing box for optimal molten aluminium treatment

Technical Parameters:

Applications:

The Hydeb Rotary Degassing Unit, model BDU, is a highly efficient Box Type In-line Rotary Degassing Unit designed to meet the demanding needs of modern industrial processes. Originating from China and certified with ISO and CE standards, this advanced degassing equipment is ideal for industries requiring precise and reliable hydrogen removal from molten metals. With a degassing efficiency of up to 60%, the BDU ensures significant improvement in metal quality by effectively removing hydrogen and other dissolved gases.

One of the primary application occasions for the Hydeb Rotary Degassing Unit is in the aluminum and non-ferrous metal casting industries. The Rotor Degassing box is specifically engineered to operate with a rotating speed range of 100-500 rpm, allowing optimal interaction between the rotor and molten metal to achieve superior degassing performance. This makes it highly suitable for continuous casting lines and foundries where maintaining metal purity is critical to product quality.

The Hydeb BDU unit features an impeller made from durable graphite or ceramic materials, ensuring long service life and resistance to wear in harsh operating environments. Its total power consumption is less than 150 kW, making it an energy-efficient solution for large-scale production. The unit is controlled via an advanced PLC system, providing precise control over the degassing process and enabling seamless integration into automated production lines.

With a minimum order quantity of just one set and a supply ability of 500 sets per year, the Hydeb Rotary Degassing Unit offers flexibility for both small and large manufacturers. The product is securely packaged in a wooden box to ensure safe delivery, with a delivery time frame of 50-60 days. Pricing starts at over 30,000 USD, reflecting the high quality and advanced technology incorporated into the unit. Payment terms are structured at 30% upfront and 70% upon delivery, facilitating smooth transactions.

In summary, the Hydeb Box Type In-line Rotary Degassing Unit is an indispensable tool in scenarios requiring effective hydrogen removal from molten metals. Whether used in foundries, continuous casting plants, or other metal processing facilities, this Rotor Degassing box enhances product quality, reduces defects, and boosts overall production efficiency, making it a valuable investment for any metal manufacturing operation.

Customization:

The Hydeb Rotary Degassing Unit (Model Number: BDU) is a high-quality Rotary Degassing Box designed to efficiently remove dissolved gases from liquids, specifically molten aluminium. Manufactured in China, this unit meets ISO and CE certification standards, ensuring reliable and safe operation.

With a degassing efficiency of 60%, the Rotary Degassing Unit effectively improves the quality of molten aluminium by eliminating unwanted gases. The unit's total power consumption is less than 150kW, and it operates within a temperature range of up to 800°C, making it suitable for demanding industrial environments.

The dimensions of the Rotary Degassing Box vary depending on the model, with typical measurements around 1200x800x1500 mm. Each unit is carefully packaged in a sturdy wooden box to ensure safe delivery.

Hydeb offers a minimum order quantity of 1 set, with a price exceeding 30,000 USD. The estimated delivery time is 50-60 days, and payment terms are structured as 30% upfront and 70% upon completion. The supply ability is up to 500 sets per year, accommodating both small and large-scale production needs.

Choose the Hydeb Rotary Degassing Unit for efficient and reliable molten aluminium degassing, supported by professional customization services tailored to your specific requirements.

Support and Services:

Our Rotary Degassing Unit is designed to efficiently remove dissolved gases from liquids, ensuring optimal performance in various industrial and laboratory applications. For technical support, please refer to the user manual provided with the unit, which includes detailed instructions on installation, operation, and maintenance.

We offer comprehensive technical support services, including troubleshooting guidance, maintenance tips, and replacement part information to keep your Rotary Degassing Unit operating at peak efficiency. Our team of experts is dedicated to helping you resolve any issues promptly and effectively.

Regular maintenance is recommended to ensure the longevity and reliability of the unit. This includes routine cleaning, inspection of seals and moving parts, and timely replacement of worn components. Proper handling and adherence to operating parameters will minimize downtime and extend the service life of your equipment.

For service and repair, authorized service centers are equipped with trained technicians and genuine replacement parts to provide quality repairs and minimize turnaround time. We recommend using only approved parts and accessories to maintain product integrity and warranty coverage.

Additional resources such as FAQs, instructional videos, and software updates (if applicable) are available on our official website to assist you in maximizing the benefits of your Rotary Degassing Unit.

Packing and Shipping:

Product Packaging:

The Rotary Degassing Unit is carefully packaged to ensure maximum protection during transit. Each unit is securely placed in a custom-fitted foam insert within a sturdy, double-walled corrugated cardboard box. The packaging includes anti-static materials to prevent any damage to sensitive components. All accessories, manuals, and cables are neatly organized and included within the package. The exterior of the box is clearly labeled with handling instructions and product information for easy identification.

Shipping:

We offer reliable shipping options worldwide to deliver the Rotary Degassing Unit safely and promptly. Each package is shipped via trusted carriers with tracking capabilities. The unit is insured against damage or loss during transit. Shipping times vary depending on the destination, with expedited options available upon request. Proper customs documentation is provided for international shipments to ensure smooth delivery. Customers will receive a tracking number and estimated delivery date once the order has been dispatched.

FAQ:

Q1: What is the brand and model number of the Rotary Degassing Unit?

A1: The Rotary Degassing Unit is branded Hydeb and the model number is BDU.

Q2: Where is the Rotary Degassing Unit manufactured?

A2: The Rotary Degassing Unit is made in China.

Q3: What certifications does the Rotary Degassing Unit have?

A3: This product is certified with ISO and CE standards.

Q4: What is the minimum order quantity and price for the Rotary Degassing Unit?

A4: The minimum order quantity is 1 unit, and the price is greater than 30,000 USD.

Q5: What are the packaging and delivery details for the Rotary Degassing Unit?

A5: The unit is packaged in a wooden box and the delivery time is approximately 50-60 days.

Q6: What are the payment terms and supply ability for the Rotary Degassing Unit?

A6: The payment terms are 30% in advance and 70% before delivery. The supply ability is 500 sets per year.