Capacity 500-1000 L H aluminum Refining degassing machine flange Mounted type engineered to enhance aluminum melt control

Product Description:

The Rotary Flux Injector, model LP-200, is an advanced piece of aluminum smelting purification equipment designed to optimize the aluminum refining process by efficiently removing impurities during the in-furnace treatment stage. Engineered with precision and durability in mind, this aluminum degassing machine offers exceptional performance and reliability for foundries and smelting operations seeking to enhance the quality of their aluminum output.

At the core of the Rotary Flux Injector’s robust design is its shaft, which is constructed from high-quality graphite. Graphite is chosen for its outstanding thermal resistance, chemical inertness, and mechanical strength, making it ideal for the harsh environments typical of aluminum smelting and purification. The graphite shaft ensures longevity and consistent operation even under high temperatures and corrosive conditions, which are common challenges in aluminum in-furnace impurity removal equipment.

The LP-200 model is equipped with three rotors that play a crucial role in the flux injection process. The number of rotors is carefully optimized to maximize flux dispersion and mixing efficiency within the molten aluminum bath. These three rotors work in harmony to create a dynamic flow pattern that improves the contact between the flux and molten aluminum, thereby enhancing the removal of hydrogen, non-metallic inclusions, and other impurities. This rotor configuration ensures homogeneous flux distribution, which is essential for achieving superior aluminum degassing results.

Integral to the operation of the Rotary Flux Injector is its vacuum pump system, which utilizes a rotary vane pump. The rotary vane pump is a reliable and efficient vacuum source that supports the degassing process by generating the necessary vacuum levels to facilitate gas removal from molten aluminum. Its robust design and proven performance ensure continuous and stable vacuum generation, which is vital for maintaining process consistency and achieving high-quality aluminum purification.

As a critical component of aluminum smelting purification equipment, the Rotary Flux Injector LP-200 significantly contributes to improving metal quality by reducing dissolved gases and impurities. This in-furnace impurity removal equipment helps foundries achieve cleaner aluminum, resulting in better mechanical properties, enhanced surface finish, and improved casting integrity. By integrating this rotary flux injector into the production line, manufacturers can expect reduced scrap rates, increased yield, and overall process efficiency improvements.

Furthermore, the LP-200 is designed with user convenience and operational safety in mind. Its modular construction allows for easy installation, maintenance, and replacement of components, minimizing downtime and operational costs. The use of graphite shaft material not only extends service life but also reduces the frequency of maintenance interventions, offering cost-effective operation over the long term.

In summary, the Rotary Flux Injector LP-200 is a state-of-the-art aluminum degassing machine that embodies cutting-edge technology in aluminum smelting purification equipment. Featuring a durable graphite shaft, three high-performance rotors, and a reliable rotary vane vacuum pump, it delivers superior flux injection and impurity removal capabilities. This equipment is indispensable for any aluminum production facility aiming to enhance metal quality through efficient in-furnace impurity removal processes.

Features:

• Product Name: Rotary Flux Injector
• Power Rating: 500W
• Capacity: 500-1000 L/H
• Working Temperature: 0-80℃
• Colour: Blue
• Number of Rotors: 3
• High-quality aluminum construction for durability
• Designed as aluminum In-Furnace Impurity Removal Equipment
• Effective aluminum In-Furnace Slag Removal Equipment
• Advanced Smelting Purification Equipment for improved metal quality

Technical Parameters:

Applications:

The HYDEB Rotary Flux Injector, model HDR-2221, is an advanced molten aluminum purification machine designed to enhance the quality and efficiency of aluminum production processes. Manufactured in China and certified with CE and ISO9001, this equipment ensures reliable performance and adherence to international quality standards. With a pressure range of 0.1-0.3MPa and a flange-mounted installation type, the LP-200 model features three rotors made from durable graphite shaft material, providing excellent resistance to wear and corrosion during continuous operation.

This rotary flux injector is especially suited for aluminum in-furnace slag removal equipment applications, where precise and effective slag elimination is critical for maintaining the purity of molten aluminum. Its ability to inject flux into molten metal promotes rapid and thorough cleaning, reducing impurities and improving overall metal quality. The HYDEB HDR-2221’s robust design and efficient operation make it an indispensable tool in aluminum foundries and smelting plants focused on maximizing yield and minimizing waste.

In addition to slag removal, the rotary flux injector serves as a vital aluminum degassing machine, removing harmful hydrogen and other gases from molten aluminum to prevent porosity and defects in the final cast products. This function is essential in industries where high-quality aluminum castings are required, such as automotive, aerospace, and construction sectors. The injector’s three-rotor system ensures uniform flux distribution, enhancing degassing efficiency and reducing processing time.

With a supply ability of 500 units per year, HYDEB offers this machine at a competitive price of 90,000 USD per set, with a minimum order quantity of just one set. The product comes in a standard exporting package, ensuring safe delivery within 60 working days. Payment terms are flexible, requiring 30% upfront and 70% upon delivery via T/T. This makes the HYDEB Rotary Flux Injector an accessible and valuable investment for aluminum manufacturers seeking to upgrade their purification technology and improve production outcomes.

Customization:

The HYDEB Rotary Flux Injector, model HDR-2221, is a premium refining equipment in front of furnace designed for efficient molten aluminum purification. Manufactured in China and certified with CE and ISO9001, this aluminum In-Furnace Impurity Removal Equipment ensures high performance and reliability.

With a lifting power powered by an air cylinder and a capacity ranging from 500 to 1000 L/H, the HDR-2221 operates effectively within a working temperature of 0-80℃. It features 3 rotors and supports a pressure range of 0.1-0.3MPa, making it ideal for precise impurity removal.

Offered at a price of 90000 USD per set with a minimum order quantity of 1 set, the product is packaged using a standard exporting package to ensure safe delivery. The delivery time is 60 working days, with payment terms of 30% deposit and 70% T/T balance.

HYDEB supplies up to 500 units per year, guaranteeing availability for industries seeking reliable molten aluminum purification machines to enhance their refining process in front of furnace.

Support and Services:

Our Rotary Flux Injector is designed to provide high efficiency and reliable performance in various industrial applications. For technical support, please refer to the product manual included with your purchase, which contains detailed installation, operation, and maintenance instructions to ensure optimal functionality.

We offer comprehensive services including installation guidance, routine maintenance, troubleshooting assistance, and repair services to keep your Rotary Flux Injector operating at peak performance. Our technical team is equipped to assist with configuration, calibration, and integration into your existing systems.

For best results, regular inspection and cleaning of the injector components are recommended. Replacement parts and upgrade kits are available to extend the service life and improve the capabilities of your Rotary Flux Injector.

We are committed to providing ongoing support to maximize the value and efficiency of your equipment. Please consult our online resources for FAQs, user guides, and software updates related to the Rotary Flux Injector.

Packing and Shipping:

Product Packaging and Shipping

The Rotary Flux Injector is carefully packaged to ensure maximum protection during transit. Each unit is securely placed in a custom-designed foam insert within a sturdy, corrugated cardboard box to prevent movement and absorb shocks. The packaging materials are selected to be environmentally friendly and recyclable.

For shipping, we offer multiple options including standard ground, expedited, and international delivery services. All shipments include tracking information and insurance coverage to guarantee safe and timely arrival. Our logistics team handles each order with utmost care to ensure the Rotary Flux Injector reaches you in perfect condition.

FAQ:

Q1: What is the brand and model number of the Rotary Flux Injector?

A1: The Rotary Flux Injector is branded HYDEB, and the model number is HDR-2221.

Q2: Where is the Rotary Flux Injector manufactured?

A2: The Rotary Flux Injector is made in China.

Q3: What certifications does the Rotary Flux Injector have?

A3: The product is certified with CE and ISO9001 standards.

Q4: What is the minimum order quantity and the price per set for the Rotary Flux Injector?

A4: The minimum order quantity is 1 set, priced at 90,000 USD per set.

Q5: What are the payment terms and delivery time for the Rotary Flux Injector?

A5: Payment terms are 30% in advance and 70% by T/T. The delivery time is 60 working days.

Q6: How many units of the Rotary Flux Injector can you supply annually?

A6: The supply ability is 500 units per year.

Q7: How is the Rotary Flux Injector packaged for shipping?

A7: It is packaged using a standard exporting package to ensure safe delivery.