30L Fluxing Agent Tank Flux Injection Machine FIM-15 Featuring Refining Flux Granularity 3mm for Accurate Flux Delivery

Product Description:

The Flux Injection Machine is a state-of-the-art piece of equipment designed specifically for the aluminum refining industry. Engineered to enhance the efficiency and quality of aluminum production, this machine offers unparalleled precision and performance. One of the standout features of this machine is its exceptional injection accuracy, maintained at ±0.1mm, ensuring consistent and precise flux injection for optimal refining results.

At the heart of the Flux Injection Machine lies the innovative Rotary Flux Injector with rotor, which plays a crucial role in the degassing and slag removal process. This rotary system is equipped with a high-performance graphite rotor that operates at variable speeds ranging from 0 to 320 revolutions per minute (r/min). This adjustable rotor speed allows operators to tailor the injection process according to the specific refining requirements, promoting efficient mixing and thorough flux dispersion within the molten aluminum.

The machine boasts a robust injection capacity of 0 to 500 grams per minute (G/min), providing flexibility to accommodate various production scales and refining demands. Coupled with a substantial crucible capacity of 120 liters, the Flux Injection Machine is capable of handling large batches of molten aluminum, making it an ideal choice for industrial applications where both volume and precision are critical.

Designed with user convenience and operational stability in mind, the machine operates on a standard power supply of 220V/50Hz, ensuring compatibility with common industrial power systems globally. This reliable power configuration supports consistent machine performance while minimizing energy consumption, thus contributing to cost-effective aluminum refining operations.

In aluminum refining, the removal of impurities such as hydrogen gas and non-metallic inclusions is essential for producing high-quality aluminum products. The Flux Injection Machine excels in this aspect by facilitating efficient degassing and slag removal through its advanced rotary flux injection mechanism. By injecting flux materials precisely and uniformly into the molten aluminum, the machine promotes the formation of a protective slag layer on the metal surface. This slag layer acts as a barrier, trapping impurities and preventing oxidation, which ultimately improves the purity and mechanical properties of the refined aluminum.

Moreover, the machine’s graphite rotor is specially designed to withstand high temperatures and corrosive environments typical in aluminum refining processes. Its durability ensures long-term operational reliability, reducing maintenance downtime and enhancing overall productivity. The rotor’s adjustable speed feature also allows for fine-tuning the injection intensity, which can be optimized to achieve the best degassing and slag removal outcomes depending on the specific aluminum alloy being processed.

In summary, the Flux Injection Machine represents a significant advancement in aluminum refining technology. Its precise injection accuracy of ±0.1mm, versatile graphite rotor speed range from 0 to 320 r/min, and substantial injection capacity up to 500 G/min make it a highly adaptable and efficient solution for degassing and slag removal tasks. With a large 120L crucible capacity and compatibility with a 220V/50Hz power supply, this machine is well-suited for industrial-scale operations seeking to improve the quality and consistency of their aluminum products through superior flux injection techniques.

For manufacturers aiming to optimize their aluminum refining processes, the Flux Injection Machine with its Rotary Flux Injector with rotor offers a reliable, efficient, and precise tool to enhance product quality and operational efficiency. Its comprehensive design and advanced features ensure that it remains a vital asset in modern aluminum production facilities focused on achieving excellence in degassing and slag removal.

Features:

• Product Name: Flux Injection Machine
• Motor Power: 300W for efficient operation
• Flux Size Compatibility: 10-70
• Power Supply: 220V/50Hz suitable for standard electrical outlets
• Refining Degassing Time: Adjustable from 0 to 99 minutes
• Rotor Oscillation Range: 30° for precise flux injection
• Equipped with a Rotary Flux Injector with rotor for optimal flux distribution
• Features degassing and slag removal capabilities to enhance metal quality
• Effective degassing slag removal and impurity elimination system

Technical Parameters:

Applications:

The HYDEB Flux Injection Machine, model FFD210, is an advanced piece of equipment designed for efficient degassing slag removal and impurity elimination in metallurgical processes. Originating from Shandong, China, and certified with CE and ISO9001 standards, this machine is ideal for foundries and metal casting industries aiming to enhance the quality of molten metal. With a crucible capacity of 120L and a graphite rotor speed adjustable between 0 to 320r/min, the Rotary Flux Injector with rotor mechanism ensures thorough mixing and injection of flux into molten metal, significantly improving the degassing and refining process.

This Flux Injection Machine is highly suitable for occasions where precise control over refining and degassing is required. It finds its primary application in steel and iron foundries, aluminum casting plants, and other non-ferrous metal processing industries. The rotary flux injector with rotor technology delivers efficient flux injection and intensive stirring, which aids in the effective removal of slag and impurities from molten metal. The rotor oscillation range of 30° allows for optimal flux distribution and enhances the refining degassing time control, adjustable from 0 to 99 minutes, catering to different production needs.

In scenarios such as large-scale metal production or specialty alloy casting, the HYDEB FFD210 excels by providing consistent and reliable performance. Its robust power supply requirement of 220V/50Hz ensures compatibility with standard industrial power systems. The machine’s packaging is designed for export, ensuring safe delivery within approximately 60 workdays. With a supply ability of 1000 sets per year and a minimum order quantity of just one set at a competitive price of 4000USD, it is accessible for both small and large enterprises.

The HYDEB Flux Injection Machine is also ideal for research and development facilities focusing on metallurgical advancements, where precise degassing and impurity control are critical. Payment terms including L/C and T/T provide flexibility for international buyers. Overall, this Rotary Flux Injector with rotor is an indispensable tool in any industrial setting where molten metal quality and purity are of paramount importance, ensuring improved mechanical properties and reduced defects in final cast products.

Customization:

The HYDEB FFD210 Flux Injection Machine is a high-quality Rotary Flux Injector designed for efficient aluminum refining processes. Manufactured in Shandong, China, this machine is built with durable iron steel material to ensure long-lasting performance and reliability.

Certified with CE and ISO9001, the FFD210 model guarantees compliance with international standards. It features a powerful 300W motor and a rotor oscillation range of 30°, enabling precise and effective flux injection for aluminum refining applications.

With a crucible capacity of 120 liters and the ability to handle refining flux granularity of ≤3mm, this Rotary Flux Injector optimizes refining efficiency and product quality. The machine is supplied with a standard exporting package and is available for a minimum order quantity of 1 set, priced at 4000 USD.

HYDEB offers a supply ability of 1000 sets per year, with a delivery time of 60 workdays. Payment terms accepted include L/C and T/T, ensuring flexible and secure transactions. The FFD210 Flux Injection Machine is ideal for customers seeking reliable and effective aluminum refining solutions.

Support and Services:

Our Flux Injection Machine is designed to provide high precision and reliability for your industrial applications. For technical support, please ensure that you have your machine model number and purchase details ready when seeking assistance.

We offer comprehensive services including installation, calibration, maintenance, and repair to ensure optimal performance of your Flux Injection Machine. Our team of certified technicians is available to guide you through troubleshooting steps and provide solutions tailored to your operational needs.

Regular maintenance is recommended to extend the lifespan of your equipment. This includes routine inspections, cleaning, and software updates as applicable. Replacement parts and upgrade kits are available to keep your machine running at peak efficiency.

For detailed user manuals, technical documentation, and troubleshooting guides, please refer to the resources provided with your machine or visit our official support website.

We are committed to delivering exceptional service and support to help you maximize the benefits of your Flux Injection Machine.

Packing and Shipping:

Product Packaging: The Flux Injection Machine is securely packaged using high-quality, durable materials to ensure protection during transit. Each unit is wrapped in anti-static foam and placed inside a custom-fitted, reinforced cardboard box. Additional cushioning materials are included to prevent movement and absorb shocks. The packaging is clearly labeled with handling instructions and product information for easy identification.

Shipping: The Flux Injection Machine is shipped via trusted courier services with options for express or standard delivery. All shipments include tracking information and insurance coverage to guarantee safe and timely arrival. For international orders, customs documentation and compliance with import regulations are handled by our logistics team to ensure smooth delivery. Customers receive regular updates on their shipment status from dispatch to delivery.

FAQ:

Q1: What is the brand and model number of the Flux Injection Machine?

A1: The Flux Injection Machine is branded HYDEB and the model number is FFD210.

Q2: Where is the Flux Injection Machine manufactured?

A2: It is manufactured in Shandong, China.

Q3: What certifications does the Flux Injection Machine have?

A3: The machine is certified with CE and ISO9001 standards.

Q4: What is the minimum order quantity and price for the Flux Injection Machine?

A4: The minimum order quantity is 1 set, and the price is 4000 USD per set.

Q5: What are the delivery time and payment terms for the Flux Injection Machine?

A5: The delivery time is 60 workdays, and payment can be made via L/C or T/T.

Q6: How many Flux Injection Machines can HYDEB supply annually?

A6: HYDEB has a supply ability of 1000 sets per year.

Q7: How is the Flux Injection Machine packaged for shipping?

A7: The machine is packaged using a standard exporting package to ensure safe delivery.