company news about Why does the Rotary Flux Injector achieve the best refining effect?

The Rotary Flux Injector utilizes the rotor spinning injection method for refining and degassing. The high-speed rotation of the rotor breaks centimeter-sized bubbles into millimeter-sized ones. This process slows the bubble ascent rate by 5-10 times and increases bubble quantity by 10-20 times. Compared to lance-based refining, this technology significantly enhances refining effectiveness, making it an essential tool for improving molten aluminum quality in aluminum foundries.

HYDEB's Rotary Flux Injector features a specially engineered rotor. During high-speed rotation, it creates a powerful stirring action within the molten aluminum, actively circulating the metal throughout the furnace. Typically, it can promote a complete circulation of the molten aluminum within 3 to 5 minutes. This significantly improves the homogeneity of the melt, prevents segregation, and achieves a high temperature uniformity, with a temperature variation as low as ±3°C.

• Degassing Efficiency: Can achieve up to 40% or 0.26 ml/100g.

• Alkali Removal: Effectively removes calcium and sodium, achieving levels of ≤7ppm, with a minimum of ≤2ppm.

Traditional manual lance refining involves high labor intensity, a harsh working environment, and significant safety risks. During the process, issues such as insufficient refining or shortcut refining time can occur, leading to uncontrolled and inconsistent refining quality in the furnace. HYDEB's Rotary Flux Injector overcomes the drawbacks associated with manual operation. The system performs refining through programmed, automated cycles, making the entire process controllable. It automatically records data for each cycle, including refining duration and the consumption of refining agent. This ensures a controlled process and guaranteed refining results.

HYDEB Rotary Flux Injector is well-designed and ensures reliable operation. Its refining effectiveness has earned consistent recognition from customers in multiple high-precision aluminum alloy casting facilities.