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Simplifies Maintenance: Its rotary flux injection system is designed for straightforward servicing.
Latest company news about Simplifies Maintenance: Its rotary flux injection system is designed for straightforward servicing.
Rotary Flux Injector: Designed for Easier Maintenance

To reduce the workload for on-site personnel, HYDEB has continuously refined its Rotary Flux Injector based on extensive field operating conditions. Through iterative upgrades, the equipment now features a rational design that simplifies maintenance, earning consistent praise from our customers.

01 Fast Rotor Replacement

HYDEB's Rotary Flux Injector utilizes a split-block and clamp connection for its graphite shaft assembly, as opposed to a traditional internal threaded connection. This design makes the installation and removal of the graphite shaft remarkably straightforward.

During installation, it is easy to verify that the shaft is correctly seated. During removal, the design prevents the graphite component from becoming irreversibly seized inside the steel coupling due to thermal expansion and contraction. This eliminates the need for destructive removal methods—such as drilling out the graphite rod—which are labor-intensive and time-consuming.

Result: Fast rotor replacement, typically completed within half an hour.

02 Long Rotor Service Life

The graphite rotor is manufactured using isostatic pressing technology, enhancing its wear and corrosion resistance. With a rotor deflection of less than 0.5mm, maximum service life is ensured.

03 Maintenance-Free Guide Rail and Roller Design

The traveling guide rail is constructed from heavy-duty channel steel. The traveling rollers are compound rollers with dual-side positioning, which, together with the guide rail, ensures smooth, flexible, and wobble-free movement of the refining machine. The bearings inside the rollers are self-lubricating, requiring no maintenance during operation. This configuration of guide rails and rollers guarantees reliable performance of the refining machine in high-temperature, dusty foundry environments.

04 Standard Cooling System

The system is equipped with an external compressed air cooling unit. It employs a recirculating cooling design to protect the bearings and prevent the high-temperature graphite shaft from loosening.

HYDEB Rotary Flux Injector features a maintenance-free design, ensuring extended service life and reducing manual labor requirements. It stands as the ideal intelligent equipment for modern aluminum smelting smart foundries.

Pub Time : 2025-12-25 08:19:30 >> News list
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